Camper sandwich floor repair While it can be challenging to prevent and costly to repair, there are temporary and long-term solutions available. Jan 8, 2025 · Soft spots in camper floors are usually caused by water damage, the breakdown of the foam layer in sandwich flooring, or structural flaws. 1/4" luan plywood 3. Nov 9, 2011 · We also have a 29N with the same problem. The kit uses the Composet SLV™ repair resin and wood dowels to help repair soft RV floors and does not damage stryofoam insulation. This might be due to a bad installation job or perhaps a leak underneath the camper floor. The thickness of the floor decking will vary as well, from ⅜” to ¾” depending on the joist spacing, desired quality, etc. its not water damage, its the composite floor and lack of proper support. Many RV floors are "sandwich" construction. You can sometimes ignore it for a while, but it can get downright dangerous. The second photo is of the new bamboo floor… Apr 3, 2017 · Scamp floor repair tips: Eddie Longest: Problem Solving | Owners Helping Owners: 5: 03-12-2013 12:53 PM: Fiberglass/plywood floor repair questions freddo411: Modifications, Alterations and Updates: 6: 12-11-2011 09:45 AM: Floor repair on '83 Scamp: DennisM: Problem Solving | Owners Helping Owners: 6: 05-30-2010 06:35 AM: Floor Repair: Keith The flooring consists of what seems like 1/8" luan with 2inch foam with the floor joists 36" apart at the most egregious areas. 1-1/2: styrofoam 4. In this step-by-step how-to video, Equip RV Repair will guide you through the process of fixing a soft floor in your RV using epoxy injection. . Unless the damage is extensive, you can likely pull out damaged sections yourself and replace them with brand new wood. Jan 23, 2023 · RV Sandwich Floor Repair First off, the term sandwich refers to the luan plywood, foam, and luan plywood layers most RV makers use to create their flooring. Included are detailed instructions, injection syringes, mix tools, dowels, drill bit and other tools. it comes with reinforcements for the floor BUT it's not enough for the composite floor. To reinforce an RV floor, you will need to know where the weak or soft spots are. Generally it Repair soft and spongy RV floors. If the soft spot is located in a high-traffic area, such as in front of the stove, or a high-impact area, such as underneath the bunk beds, the foam layer in sandwich flooring may have started to break down. I proceeded to fill it with epoxy to put the integrity back in Jul 8, 2024 · Dear Dave, My RV has a soft spot on the floor near the kitchen and entryway. Unscrew the sub-floor in the area you’ll be cutting – The damaged sub-floor will still be screwed into the floor joists so you’ll need to find and remove all those screws before you cut. I found a leak in the roof a/c square seal and fixe Jun 12, 2024 · Minor damage to a subfloor is caused by a small amount of water leaking onto the subfloor and catching it relatively soon. Only unlike a wall, which is framed with 2×4 lumber, RV floors are usually framed with 2×2 lumber to save weight and reduce overall height. Wear and tear breaks down the foam. According to the Keystone brochure for your model year, the floor is a sandwich layer of double-welded aluminum floor joists with PlyVeneer upper floor decking and a third layer of plywood lower decking. i just installed a pull-down step system with air support. From the beginning we knew it had rot in the floors that the previous owners had repaired. I moved some wires in the floor and cut a 3" diameter hole to run the wires through. This kit includes materials and tools used to stiffen soft RV "sandwich" floors. Vinyl flooring Everything except the vinyl flooring was glued together. Floor joist pattern doesn't seem very consistent. Mar 27, 2013 · Many folks who love—and preserve—an older RV have found a painful reality in their treasure: soft spots in their flooring. That’s basically an RV framed floor. RV Spongy Floor Repair Kit. In recent years, innovative composites have been adopted by the RV industry to improve vehicle performance and comfort. Soft flooring in a camper is common and it does happen from time to time. Find And Assess The Soft Spots. Dec 29, 2024 · How To Replace That Unsightly Rot Camper Floor. Replace Rotten Camper Floor: Hi Gang: This is our little pop up camper, a 2000 A-Liner. Step One: Determine the full extent of the Nov 9, 2024 · Soft flooring in campers is usually caused by water damage, breakdown of the foam layer in sandwich flooring, or structural flaws. May 28, 2023 · The cost to replace an RV floor depends on the extent of the damage to the floor and materials. Jul 17, 2011 · The floor in mine was (from the bottom up): 1. Having a guest fall through your bathroom floor is not a pleasant thought. Usually the problem can be traced back to a water leak that’s compromised the integrity of the floor. This helps keep the floor level. Introduction. Set your circular saw to the depth of your sub-floor – Depending on what type of camper you have, your sub-floor will vary in thickness. Frame is aluminum. Sandwich flooring is a popular style of flooring in campers as it is lightweight, but over time, the foam layer can break down, especially in high-impact or high-traffic areas. My plan is to lay down 3/8" plywood across the entire floor and cover that with some laminate flooring as a finish. You wanna do that now, because sometimes if you do, I don't know what's going to end up in here as a final floor, but if you do say a vinyl or linoleum floor over a screw that isn't actually seated into the joist, it can kind of start to back out, and put a high spot near finished floor. I plan on just running extra cross members like you stated but not disturbing the floor, mainly just adding support. If the floor is not level, then you might need a floor leveling compound, and that is a repair for another time. Dec 23, 2022 · RV Sandwich Floor Repair. This is a two-part epoxy-like Soft flooring in RVs is usually caused by water damage, breakdown of the foam layer in sandwich flooring, or structural flaws. For a small replacement that doesn’t require you to rip up most of the existing floor, you’ll spend at least several hundred dollars. May 26, 2023 · The rear living space floor has been soft in my 2013 Open Range Light 318RLS RV camper since I bought it. 1/4" luan plywood 5. The Styrofoam is the inside of the sandwich. Dowel & Epoxy kit can be used to stiffen plywood/Styrofoam/plywood floors. too much leverage at the door sill area when pulling the stairs down Jul 14, 2021 · The key is to use the same thickness of new wood as the old wood. Jan 8, 2025 · Soft floors in campers and RVs are a common issue, often caused by water damage, breakdown of foam layers in sandwich flooring, or structural flaws. The floor is a sandwich of 1/4" ply and about 2 1/2 inches of foam. If you’re ready to replace your RV’s flooring and you want to do it yourself, I’ve included the step-by-step process to repair your rotted RV floor to prepare it for a new so you can minimize your labor costs, but still get the job done correctly. I was told by a reliable repair shop that the floor is a sandwich of thin plywood and Styrofoam and that there is no structure underneath (unlike a porch) where you can remove the top boards and replace what holds those boards up. Coverage on 2" thick floor with 3 This is a repair I did to a bonded or sandwich floor in a motorhome that had soft spots in it. See my step by step DIY instructions for floor demolition and restoration. I replaced the rotten floor in my 2006 Trail Lite Camper for under $500. If you can catch it within a few months, your subfloor will still be firm enough to support weight, and the softness you feel is (hopefully) superficial. We have seen one at Amazon, but we are not sure if this is a good idea. Our floors were getting soft/flexing in three areas of the RV we have a 2018 Heritage Glenn LTZ which is under warranty however we live full time in our R Aug 26, 2021 · Now lay that wall on the floor. Notably, sandwich flooring has been adopted as multifunctional lightweight material which provides exceptional thermal and acoustic insulation. Plastic (like a poly tarp material) 2. A soft or spon Sep 21, 2022 · as mentioned in a post above we have a similar problem. The rest of this article will discuss soft flooring issues in depth. I removed Apr 14, 2023 · Steps On How To Fix A Soft Floor In A Camper 1. How to replace water damaged areas in the floor of your RV and leave it better than before! Feb 12, 2025 · In addition to water damage, soft flooring in campers can also be caused by the breakdown of the foam layer in sandwich flooring or structural flaws. Learn how to repair the lightweight styrofoam floor system in your RV camper with this step-by-step guide. If the floor feels soft or spongy, it could be due to water damage, especially if there are signs of damp carpets, mould or mildew. The aluminum floor supports are 1-1/2", so they used the styrofoam to "fill-in" between the aluminum floor supports. We bought it used and knew it would need a lot of work. Replacing a Jan 29, 2021 · The RV floor repair replacement cost depends on the extent of the damage and whether you can complete the repair yourself or if you need to hire a professional. Foamboard is sandwiched between a top sheet of plywood, and bottom sheet of plywood or cloth. fvvz kpijnt vicxuwfe wdzgv kmyqeu ncm usynmg kfk qknxz sjgchw rxu xobjpy twg pxal riqng